Patented Color Coded Wear Indicators
WearVue turns wear monitoring into a fast, visual process.
These patented color-coded indicators make wear levels instantly visible. Reducing downtime, improving safety, and driving smarter maintenance decisions across mining and industrial operations.
WearVue is not a concept. It’s embedded in the tools that keep industry moving. From haul-truck trays to wear liners and clad plates, these patented indicators are integrated into the real-world assets where safety, uptime, and decisions matter most.
JADCO works directly with site teams to embed these color-coded indicators into high-wear components. No electronics, no moving parts, no friction — just visual clarity. Every shift.
Already trusted by a Tier-1 miner and proven in the harshest operating environments, WearVue integrations are redefining maintenance from the inside out. Past work with BHP’s 930E-5 haul trucks demonstrated that proactive visibility reduces risk, extends asset life, and minimises downtime.
The WearVue Approach
Protecting Your People
By enabling visual assessments from a safe distance, WearVue reduces the need for manual inspections in hazardous zones. That means less risk, more uptime, and a safer workforce.
Instant Wear Insights
Our intuitive, color-coded system turns complex wear monitoring into a simple visual check; No expertise needed. Less guesswork, faster decisions.
Stop Unplanned Downtime
WearVue ensures maintenance happens at the right time, reducing breakdowns and keeping your assets in service longer; So your team can focus on what matters most.
Wear Monitoring Made Visual
For Mining & Heavy Industry
WearVue turns wear monitoring into a fast, visual process.
Our patented color-coded indicators make wear levels instantly visible.
This unique product reduces downtime, improves safety, and drives smarter maintenance decisions across mining and industrial operations.
The Data
Gallery
FAQs
Product Use
+−What is WearVue, and how does it work?
• WearVue is a wear-monitoring system that uses layered colours to indicate component wear.
• Designed so that anyone can understand it — no specialist tools or training needed.
• Works on the same principle as traffic lights, providing instant visual feedback.
• As the parent material wears down, new color layers become visible.
• The changing colors show how much wear has occurred and when maintenance is needed.
• Provides a simple, visual, and reliable way to track component condition in real time.
+−How does WearVue handle harsh conditions?
• Designed to improve safety by keeping personnel out of dangerous environments.
• Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
• Allows inspections to be performed safely from a distance or viewing platform.
• Color indicators clearly show wear levels — no specialized tools required.
• Enables anyone to conduct inspections quickly and accurately.
• Minimizes machine downtime by removing the need for specialist involvement.
• Provides instant, visual feedback on wear condition for timely maintenance decisions.
+−Why does WearVue use colours for wear monitoring?
• Accessible to everyone — no special training or technical equipment required.
• Cuts through visual and cognitive noise — easy to read in busy industrial environments.
• Simple, universal system — follows the familiar traffic-light logic:
🟢 Green: Good to go
🟡 Yellow: Maintenance should be scheduled soon
🔴 Red: Time to replace
• Instant visual recognition — the condition can be assessed within seconds.
• Built on learned behaviour — uses a color language people understand instinctively from everyday life.
• Improves situational awareness — makes wear monitoring faster, safer, and more consistent across all skill levels.
+−What do the colors in WearVue represent?
🟢 Green: Indicates the component is in good condition and fully operational.
🟡 Yellow: Signals that the material has reached a significant wear stage. This allows for just-in-time (JIT) planning, ensuring replacement parts can be ordered and installed without unnecessary downtime.
🔴 Red: Denotes critical wear, meaning immediate replacement is required to avoid failure or potential safety risks.
Safety
+−How does WearVue improve safety and efficiency?
• Designed to improve safety by keeping personnel out of dangerous environments.
• Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
• Allows inspections to be performed safely from a distance or viewing platform.
• Color indicators clearly show wear levels, no specialised tools required.
• Enables anyone to conduct inspections quickly and accurately.
• Minimizes machine downtime by removing the need for specialist involvement.
• Provides instant, visual feedback on wear condition for timely maintenance decisions.
Technical Specifications
+−What industries can benefit the most from WearVue?
WearVue is designed to serve industries where wear monitoring and maintenance efficiency are critical.
Industries include:
• Mining
- Enhances safety and efficiency by monitoring truck trays, conveyor systems, and chute liners.
- Reduces downtime and prevents costly equipment failures.
• Construction
- Ideal for excavator buckets, loader blades, and concrete mixers.
- Enables timely maintenance and extends equipment lifespan.
• Manufacturing
- Supports wear tracking for rollers, gears, and conveyor belts.
- Reduces unplanned downtime and improves operational reliability.
• Renewable Energy
- Monitors wear in wind turbines and solar panel mounts.
- Ensures optimal performance and lowers repair costs in harsh environments.
• Automotive and Aerospace
- Tracks wear in brake pads, tyres, and structural components.
- Improves safety and reduces maintenance costs.
Install WearVue Color Coded Indicators On Your Equipment Today.
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Patented Color Coded Wear Indicators
Get detailed information and view the specifications of WEARVUE Indicators, for review offline or to present the benefits of WEARVUE to your team.
